PRODUCT

Screw Press

screw dewatering press

screw dewatering press

Class:Screw Press

Time:2023-03-11

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Information:


screw dewatering press

CTYZ-200

screw dewatering press

CTYZ-300

screw dewatering press

CTYZ-400

screw dewatering press

Equipment structure diagram

 

Our company develops and produces a spiral press machine, which is a device that uses physical squeezing to dehydrate materials. The equipment consists of a motor drive system, a feed box, a spiral auger, a sieve screen, a backpressure blocking device, a water collection tank, a frame, and other parts. The material enters the equipment from the feed box and is gradually squeezed under increasing pressure from the spiral auger. Excess water is discharged from the liquid outlet through the sieve screen, while the dehydrated material is pushed out of the equipment through the discharge port by the continued transportation of the spiral auger, aided by the backpressure blocking device.

Our company's spiral press machine has been meticulously designed and tested through hundreds of precise theoretical calculations and experiments, and we have collected feedback from numerous users over many years of use. As a result, we have developed a series of mature and stable equipment that can accurately analyze different materials for dehydration and use different technical parameters to achieve low energy consumption, high output, and low moisture content, thus saving processing costs for materials and enabling their reuse.

Equipment features:

Low operating costs and wide application range: The spiral press machine uses the principle of physical squeezing to dehydrate materials, eliminating the need for additional heat sources during the dehydration process, resulting in lower operating costs than other equipment. It is suitable for a variety of materials in various industries and can provide trial services.

Continuous operation and high efficiency: The machine can continuously feed materials, and the parameters of the spiral auger have been analyzed through mechanical calculations to increase axial thrust, effectively solving problems such as slipping, bridging, refeeding, and shaft holding that prevent continuous operation. This greatly increases the processing capacity per unit time.

Low moisture content of discharged residue: Due to the diversity of materials to be dehydrated, the data such as moisture content, molecular water ratio, viscosity, fiber content, water absorption, toughness, organic or inorganic matter, etc., are different for each material. Our engineers will conduct scientific analysis and calculate customized technical parameters based on the material provided by each customer to manufacture equipment that meets their requirements.

Wear-resistant and corrosion-resistant: The special parts of the spiral press machine are wrapped in alloy steel to increase wear resistance, while the core components are made of 304 stainless steel, which is resistant to acid, alkali, and corrosion, greatly extending the service life of the equipment.

No need to add chemicals and easy to operate: The dehydration process does not require the addition of flocculants or other auxiliary chemicals, which avoids additional costs and does not affect the secondary use of the material. Suitable filter screens can be selected according to the properties and requirements of the material to be dehydrated. The detachable sieve screen leaves no residue, making it easier to use.

High degree of automation: The machine can achieve unmanned operation, continuous work, overload protection, automatic alarm, and other functions.

Perfect after-sales service: Our company always adheres to honest business practices, takes every customer seriously, and strictly ensures that the equipment ordered is of high standards and quality according to customer and contract requirements. We provide professional technical support, program design, and 24-hour after-sales response to solve any problems for every user.

Trial service: You can send the material to be processed to our company, and our technicians will test the processing effect for you.


Equipment parameters

Model

Power

Power Rating

Gearbox

Filtermm

WeightKG

Processing Capacitym³)

Drainage Pipemm

Material

CTYZ-160

380V

3KW

gear reducer

0.75

optional

300

0.5-1

110

stainless steel/carbon steel

CTYZ-200

380V

7.5KW

gear reducer

0.75

optional

650

2-5

110

stainless steel/carbon steel

CTYZ-300

380V

18.5KW

gear reducer

0.75

optional

1500

5-8

110

stainless steel/carbon steel

CTYZ-400

380V

22KW

planetary gear reducer

0.75

optional

3500

8-15

160

stainless steel/carbon steel

CTYZ-600

380V

75KW

planetary gear reducer

0.75

optional

7500

18-30

160

stainless steel/carbon steel

Note: The motor, gearbox, and material can be customized according to user and usage requirements.


Equipment application scope

equipment application scope


Solid-liquid separation of various solid or liquid materials in different industries, as well as pressing and dewatering of waste residues.

Papermaking, Plastics, Chemical Industry Pulp, wood fibers, grass pulp, wood pulp, etc.; dewatering of plastic scraps, plastic films, plastic powders, etc.; material dewatering in chemical industry.

Biopharmaceuticals, Bio-extraction Dewatering of various plant-based Chinese medicine residues, biological juice extraction, etc.

Fruit and vegetable juice extraction Juicing of vegetables such as cabbage, kale, lettuce, celery, ginger, and tomatoes; fruits such as apples, pears, watermelons, grapes, pineapples, kiwis, mulberries, blueberries, seabuckthorn, oranges, goji berries, etc.; juicing of sweetener herbs such as stevia, chrysanthemum, peony, rose, etc.

Food Processing Oil residue from food factories, tea residue, vinegar residue, seafood waste, beet residue, coconut husk, coffee extraction waste, bran aldehyde residue, fish slurry, shrimp shell waste, chicken skin, chicken feathers, and chicken meat residue.

Energy, Waste Materials Residue from energy-related industries, biogas residue, water grass, cassava residue, sweet potato residue, sugarcane residue, seaweed, gutter oil residue, crop residue, distiller's grains, etc.

Garbage Disposal Food waste, kitchen waste, fruit and vegetable residue from markets, and some household waste, etc.

Livestock Industry Cow manure, pig manure, chicken manure, duck manure, rabbit manure, etc., as well as solid-liquid separation of slaughterhouse wastewater.

Sewage Treatment Residues from sewage treatment industry, grid materials, etc.

Other materials include filter residue, diaper waste, cellulose, medical waste, polymer, animal carcasses, animal skin dewatering, sawdust dewatering, activated carbon, straw residue, etc.


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Upgrade introduction:

The entire series is equipped with a frequency converter, which can adjust the suitable speed according to the different materials to be processed. While ensuring the discharge requirements, it can improve the output, and the output and dryness can reach the ideal state at the same time;

An auxiliary feeding device is added, which can forcibly press the material vertically into the equipment screw and push the material horizontally for squeezing and dewatering, improving the feeding efficiency and increasing the equipment capacity;

The outlet is equipped with an oil cylinder back pressure adjustment device, which can adjust the outlet resistance by adjusting the oil cylinder pressure, thereby adjusting the extruded water content of the material. The pressure oil cylinder can fully open the outlet, which is convenient for emptying the material and cleaning the equipment, especially suitable for users who frequently replace processed materials;

Equipped with an automatic lubricating oil filling system, some users often forget to add lubricating oil, resulting in bearing damage. Replacing the bearings requires downtime and affects production progress. The automatic filling device can realize timed and quantitative automatic oil injection, ensure the normal operation of the bearing lubrication system, and prolong the service life of the bearings;

An automatic cleaning screen system is added, and spray devices are added around the screen to achieve automatic cleaning of the screen, prevent screen clogging, and increase the permeability of the screen and reduce the moisture content of the discharge;

The appearance is upgraded, with an integrated design that is beautiful and practical. The equipment is lengthened and widened, and the outlet is lengthened and widened to ensure smooth discharge without material accumulation and increase the production capacity of the entire production line.


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Model

Power

Power Rating

Rotation speed

Filter

Weight

Processing Capacity

Drainage Pipe

Material

Size

Centrifuge

CTLX-300

380V

22KW

900r/m

0.75mm

1200KG

10-15m³

110mm

whole machine made of 304 stainless steel

2700*850*1660mm


Equipment application site

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Shipping site

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Weifang Chuantai Machinery Co., Ltd. was established in 2011, located in the beautiful "International Kite Capital" of Weifang, Shandong Province. The company has won multiple qualifications such as high-tech enterprise, technology-based enterprise, and innovative enterprise, and currently has multiple patented technologies and certificates. Since its inception, the company has been committed to environmental pollution control and specializes in the organic waste and resource utilization industry, including planning, core equipment research and development, design, EPC contracting, and operation and maintenance. The company mainly produces environmental protection equipment such as screw press dehydrators, dual-axis shredders, crushing and pulping machines, intelligent kitchen waste processors, residual vegetable processing equipment, cow manure processing equipment, oil-water separators, aggregate bins, aerobic fermentation tanks, screw conveyors, organic fertilizer production equipment, sewage treatment equipment, and waste gas treatment equipment.

Weifang Chuantai Machinery Co., Ltd. has passed ISO9001 quality management system certification, ISO14001 environmental management system certification, and OHSAS18001 occupational health and safety management system certification. It has a national registered trademark certificate and is a member unit of the Livestock and Poultry Waste Resource Utilization Alliance and the vice chairman unit of the Shandong Animal Husbandry and Circulation Industry Alliance. It is also a credit enterprise and a love enterprise in Weifang City.

Weifang Chuantai Machinery Co., Ltd. has R&D engineers, professional technical personnel, production, pre-sales and after-sales service teams, serving more than 2,000 users, winning multiple bidding projects and accumulating a wealth of theoretical and practical experience. The company's headquarters covers an area of 15,000 square meters, with well-planned office buildings and production workshops. The company has an independent R&D institution, testing base, and training center. Our company's production equipment has been exported to many countries and regions around the world, solving multiple processing problems for foreign customers. Based on feedback from users in various industries, the company continuously improves equipment performance, while constantly developing various types of equipment to meet the needs of different users, and cooperates with multiple universities in researching graduate scientific research topics. As an original equipment manufacturer, we have deep cooperation with many small and medium-sized enterprises across the country, providing OEM and ODM services. Welcome friends to visit our company for inspection and guidance, and to negotiate cooperation.


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